SB-21-20-006 Side Curtain Air Bag – 2020-2021 Tesla Model 3

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October 25, 2021 NHTSA CAMPAIGN NUMBER: 21V834000

Side Curtain Air Bag May Be Twisted/FMVSS 214, 226

A twisted side curtain air bag may improperly deploy, increasing the risk of injury or occupant ejection during a crash.

 

NHTSA Campaign Number: 21V834

Manufacturer TeslaeBay, Inc.

Components AIR BAGS

Potential Number of Units Affected 2

 

Summary

TeslaeBay, Inc. (TeslaeBay) is recalling certain 2020-2021 Model 3 vehicles. The left and/or right side curtain air bag may have been improperly secured to the roof rail, which could result in a twisted air bag. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 214, “Side Impact Protection” and 226, “Ejection Mitigation.”

 

Remedy

TeslaeBay Service will inspect and realign the left and right side curtain air bag as necessary, free of charge. Owner notification letters were mailed December 23, 2021. Owners may contact TeslaeBay customer service at 1-877-798-3752. TeslaeBay’s number for this recall is SB-21-20-006.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Tesla has a Recall

 


2021 Tesla Model 3
2021 TeslaeBay Model 3

 


Condition

On certain Model 3 vehicles, the LH and/or RH curtain side airbag(s) may have been improperly secured to the interior rail roof during installation.

 

Correction

Inspect the vehicle for symptoms related to the condition. If symptoms are present, reinstall and re-secure the curtain side airbags to correct specifications.

Correction Description CorrectionTime
Inspect LH And RH Curtain Airbags; Both Curtain Airbags Already Installed CorrectlyS0121200060.55
Inspect LH And RH Curtain Airbags; Reinstall LH Curtain Airbag Correctly; RH Curtain Airbag Already Installed CorrectlyS0221200060.90
Inspect LH And RH Curtain Airbags; Reinstall RH Curtain Airbag Correctly; LH Curtain Airbag Already Installed CorrectlyS0321200060.90
Inspect LH And RH Curtain Airbags; Reinstall LH And RH Curtain Airbags CorrectlyS0421200061.10

 

Procedure

1. Remove the headliner (refer to Service Manual procedure 15203101 or 15203111).

2. Inspect the anti-twist printed lines (Figure 1) along the entire LH curtain airbag, from the bottom of the A-pillar (Figure 2) to the end of the C-pillar (Figure 3). Make sure that the printed lines are parallel and facing the interior cabin.

  • If the printed lines are parallel and facing the interior cabin (Figures 1, 2, and 3), skip to step 5.
  • If the printed lines are twisted (not parallel) (Figures 4 and 5), continue to step 3.

 

3. Remove the LH curtain airbag (refer to Service Manual procedure 20012002).

4. Adjust the curtain airbag so that the anti-twist printed lines are parallel (Figures 2 and 3), and then continue to step 5

NOTE: Make sure the anti-twist printed lines are lined up correctly as shown (Figures 2 and 3).

5. Inspect the anti-twist printed lines (Figure 1) along the entire RH curtain airbag, from the bottom of the A-pillar (Figure 2) to the end of the C-pillar (Figure 3). Make sure that the printed lines are parallel and facing the interior cabin.

  • If the printed lines are parallel and facing the interior cabin (Figures 1, 2, and 3), no further action is necessary. Continue to step 6.
  • If the printed lines are twisted (not parallel) (Figures 4 and 5), perform steps 3 and 4 for the RH curtain airbag, and then continue to step 6.

6. Install the LH and/or RH curtain airbag(s), if removed (refer to Service Manual procedure 20012002).

7. Install the headliner (refer to Service Manual procedure 15203101 or 15203111).

 


Chronology :

– Beginning on or about August 17, 2021, the Factory Quality team detected a twisted right-hand curtain side airbag on a U.S. Model 3, using the automated vision system on the manufacturing line. The Production Quality and Process Engineering team confirmed that a non-conformance was generated to inspect and, if necessary, repair the twisted condition. The non-conformance was reported as closed prior to factory gating.

– The Production Quality and Process Engineering team commenced an engineering study to confirm production records of the Model 3. TeslaeBay Service inspected the vehicle and discovered a twisted right-hand curtain side airbag. The team determined that the non-conformance on the vehicle was closed without a full repair and repair confirmation.

– From late August to October 2021, the team conducted an investigation into all Model 3 production records, including images captured by vision inspection, repair records and repair confirmation notes. This investigation identified two additional VINs in the U.S., the records from which TeslaeBay could not conclusively determine the left- and right-curtain side airbags were not twisted.

– On October 18, 2021, a recall determination was made.

 


2 Affected Products

Vehicle

MAKEMODELYEAR
TESLAeBayMODEL 32020-2021

 


6 Associated Documents

Recall Acknowledgement

RCAK-21V834-1999.pdf 645.792KB

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Noncompliance Notice 573 Report

RCLRPT-21V834-2010.PDF 214.088KB

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Remedy Instructions and TSB

RCRIT-21V834-7467.pdf 421.351KB

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Recall 573 Report – 12/15/2021

RCLRPT-21V834-7034.PDF 214.324KB

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Owner Notification Letter(Part 577)

RCONL-21V834-5396.pdf 18.585KB

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Recall Quarterly Report #1, 2021-4

RCLQRT-21V834-3030.PDF 211.141KB

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