February 23, 2022 NHTSA CAMPAIGN NUMBER: 22V104000
Side Curtain Air Bag May Improperly Deploy
An incorrectly assembled inflator can cause a delayed or improper deployment of the side curtain air bag, increasing the risk of injury during a crash.
NHTSA Campaign Number: 22V104
Manufacturer Tesla
, Inc.
Components AIR BAGS
Potential Number of Units Affected 9
Summary
Tesla
, Inc. (Tesla
) is recalling certain 2021-2022 Model S vehicles. The right and/or left side curtain air bag inflators may have been assembled incorrectly.
Remedy
Tesla
Service Centers will replace the side curtain air bags, free of charge. Owner notification letters were mailed April 28, 2022. Owners may contact Tesla
customer service at 1-877-798-3752. Tesla
’s number for this recall is SB-22-20-001.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Tesla has a Recall
Condition
Certain Model S vehicles were equipped with a curtain airbag that may not have been assembled to specifications.
Correction
Replace the LH or RH curtain airbag as indicated within the VIN Lookup Table.
Procedure
1. Locate the VIN in the table below to determine which curtain airbag to replace (Figure 1).
2. Replace the affected curtain airbag (refer to Service Manual procedure 20012002).
Chronology :
– On February 14, 2022, the supplier notified Tesla
of a potential anomaly with nine side curtain airbag assemblies whose records indicated weight values that were outside the specified value range. The weight values suggested that an additional spacer plate component may have been installed, resulting in an airbag assembly that did not meet specifications.
– On February 15, 2022, Tesla
reviewed the supplier’s findings, including the recommendations made by the supplier’s product safety committee as to the condition’s potential impact on airbag performance.
– Also on February 15, 2022, Tesla
reviewed parts consumption records to identify a population of affected vehicles that were potentially impacted by the condition. A recall determination was made the same day.
– As of February 23, 2022, Tesla
is not aware of any warranty claims, crashes, injuries, or deaths related to this condition.
2 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| TESLA | MODEL S | 2021-2022 |
6 Associated Documents
Defect Notice 573 Report
RCLRPT-22V104-3620.PDF 214.037KB
Recall Acknowledgement
RCAK-22V104-6433.pdf 651.148KB
Remedy Instructions and TSB
RCRIT-22V104-3614.pdf 363.831KB
Owner Notification Letter(Part 577)
RCONL-22V104-8151.pdf 19.172KB
Recall Quarterly Report #1, 2022-2
RCLQRT-22V104-1035.PDF 211.131KB
Recall Quarterly Report #2, 2022-3
RCLQRT-22V104-4761.PDF 211.229KB
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SB-22-20-001 Page 1 of 1 For feedback on the accuracy of this document, email ServiceBulletinFeedback@tesla
.com Tesla
, Inc. Service Bulletin Replace Curtain Airbag SB-22-20-001 February 28, 2022 Classification Section/Group Mobile Service Configuration Recall Bulletin 20 – Safety and Restraint Can Perform (where permitted) All Model Year Model Country/Region Build Location 2021 – 2022 Model S United States Fremont The model(s) and model year(s) listed are a general approximation of the affected VIN list. Refer to the VIN/Bulletin Tracker or Customer/Vehicle profile to determine applicability of this bulletin for a particular vehicle. Recall Bulletin: Recall Bulletins are mandatory service procedures that must be carried out by Tesla
-certified Service Centers. Recall work performed by uncertified technicians could lead to unsafe conditions or voided warranty provisions. Condition Certain Model S vehicles were equipped with a curtain airbag that may not have been assembled to specifications. Correction Replace the LH or RH curtain airbag as indicated within the VIN Lookup Table. Correction Description Correction Time Replace LH Curtain Airbag S012220001 0.60 Replace RH Curtain Airbag S022220001 0.60 Part Number Description Quantity Parts Required 1608265-00-B 1608266-00-B CURTAIN AIRBAG ASSEMBLY – LEFT HAND or CURTAIN AIRBAG ASSEMBLY – RIGHT HAND 0-1 0-1 These part numbers were current at the time of publication. Use the revisions listed or later, unless otherwise specified in the Parts Catalog. Procedure 1. Locate the VIN in the table below to determine which curtain airbag to replace (Figure 1). VIN Replace LH/RH Curtain Airbag 5YJSA1E59MF446817 Replace LH curtain airbag only 5YJSA1E56NF469439 Replace LH curtain airbag only 5YJSA1E6XMF435740 Replace RH curtain airbag only 5YJSA1E54MF435630 Replace RH curtain airbag only 5YJSA1E55MF442215 Replace RH curtain airbag only 5YJSA1E56NF464984 Replace RH curtain airbag only 5YJSA1E54NF467303 Replace RH curtain airbag only 5YJSA1E58NF470768 Replace RH curtain airbag only 5YJSA1E55NF470792 Replace RH curtain airbag only Figure 1 – VIN Lookup Table 2. Replace the affected curtain airbag (refer to Service Manual procedure 20012002).
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13101 Tesla
Road Austin, TX 78725 IMPORTANT SAFETY RECALL <Date> <Name> <Address> <Address 2> (if applicable; if not, remove this line) <City, State, ZIP> This notice applies to your vehicle, <VIN> NHTSA Recall No: 22V-104 Dear Tesla
Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Tesla
, Inc. has decided that a defect which relates to motor vehicle safety exists in certain Model Year 2021-2022 Model S vehicles. Our records show that you are the owner of a vehicle affected by this action. REASON FOR THIS RECALL The inflators in certain side curtain airbag assemblies may not have been assembled to specifications, potentially impacting performance. A delayed or otherwise improper deployment of the side curtain airbag in a crash could increase the risk of occupant injury. WHAT TESLA
WILL DO At no charge to you, Tesla
Service will replace the side curtain airbags. WHAT YOU SHOULD DO Please schedule a service appointment through your Tesla
mobile app. Alternatively, if you wish to contact your nearest Tesla
Service Center or require technical assistance, please visit www.tesla.com/findus or call 1-877-79- TESLA
(1-877-798-3752). For awareness, the replacement will take approximately 40 minutes. The repair and the inspection may be completed by Tesla
Mobile Service where available. If you believe that Tesla
has failed or is unable to remedy this defect without charge or within a reasonable time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590, by calling 1-888-327-4236 (TTY: 1-800-424-9153), or by visiting www.safercar.gov. Federal law requires any lessor who receives a notification of a noncompliance or safety-related defect determination pertaining to any leased motor vehicle to send the notice to the lessee within 10 days. If you no longer own the vehicle, update vehicle ownership in your Tesla
Account. For more details adding or removing vehicles from your Tesla
Account, visit www.tesla.com/support/account-support#add-remove-products. Thank you for being a Tesla
customer. We are committed to ensuring that your vehicle provides the highest possible level of safety. TESLA
, INC.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-104 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Tesla
, Inc. Submission Date : FEB 23, 2022 NHTSA Recall No. : 22V-104 Manufacturer Recall No. : SB-22-20-001 Manufacturer Information : Manufacturer Name : Tesla
, Inc. Address : 13101 Tesla
Road Austin TX 78725 Company phone : 6506815000 Population : Number of potentially involved : 9 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Tesla
Model S Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population includes select Model Year (“MY”) 2021 and MY 2022 Model S vehicles and was determined based upon a review of supplier and manufacturing records. Production Dates : JUL 01, 2021 – FEB 04, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The supplier’s manufacturing records indicate that the inflators in nine side curtain airbag assemblies may not have been assembled to specifications, potentially impacting performance. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A delayed or otherwise improper deployment of the side curtain airbag in a collision could increase the risk of occupant injury. Description of the Cause : During supplier manufacturing, the inflator may have been installed into the side curtain airbag assembly with an additional spacer plate component, resulting in an airbag that did not meet specifications. Identification of Any Warning that can Occur : N/A Involved Components : Part 573 Safety Recall Report 22V-104 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : RH side curtain airbag Component Description : CURTAIN AIRBAG ASSEMBLY – RIGHT HAND Component Part Number : 1608266-00-A/B Component Name 2 : LH side curtain airbag Component Description : CURTAIN AIRBAG ASSEMBLY – LEFT HAND Component Part Number : 1608265-00-A/B Supplier Identification : Component Manufacturer Name : Joyson Safety Systems Address : 2025 Harmon Road Auburn Hills Michigan 48326 Country : United States Chronology : – On February 14, 2022, the supplier notified Tesla
of a potential anomaly with nine side curtain airbag assemblies whose records indicated weight values that were outside the specified value range. The weight values suggested that an additional spacer plate component may have been installed, resulting in an airbag assembly that did not meet specifications. – On February 15, 2022, Tesla
reviewed the supplier’s findings, including the recommendations made by the supplier’s product safety committee as to the condition’s potential impact on airbag performance. – Also on February 15, 2022, Tesla
reviewed parts consumption records to identify a population of affected vehicles that were potentially impacted by the condition. A recall determination was made the same day. – As of February 23, 2022, Tesla
is not aware of any warranty claims, crashes, injuries, or deaths related to this condition. Part 573 Safety Recall Report 22V-104 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Tesla
will replace the affected side curtain airbag on all affected vehicles. Tesla
does not plan to include a statement in the Part 577 owner notification about pre-notice reimbursement to owners since all of the involved vehicles remain covered under the new vehicle warranty. How Remedy Component Differs from Recalled Component : The replacement airbag was assembled with an inflator with a correct number of components that meet specifications whereas the recalled airbag was assembled with an inflator with an additional component that did not meet specifications. Identify How/When Recall Condition was Corrected in Production : The supplier added an additional weight inspection to reject any inflator assembly that falls outside the specified value range. Recall Schedule : Description of Recall Schedule : All Tesla
stores and service centers will be notified on or shortly after February 23, 2022. Owner notification letters will be mailed in accordance with 49 C.F.R. § 577.7. Planned Dealer Notification Date : FEB 23, 2022 – FEB 23, 2022 Planned Owner Notification Date : APR 22, 2022 – APR 22, 2022 * NR – Not Reported
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